The Duo is one of FERMAT’s incredible creations, a double-headed monster WRF160, a gigantic floor type CNC horizontal boring machine. It’s two columns (Y axes surging 5 meters high), each wielding a powerful headstock, machine with ferocity, independently, on one X axis bed 27 meters long, equipped with floor plates and CNC rotary tables securing gargantuan workpieces.
ON DISPLAY AT CMTS 2017 IN TORONTO, ON CANADA.
118"x90"x47" travels, fully automatic 5-sided machining. Coolant through spindle and horizontal automatic head - indexing every 5 degrees. Heidenhain i530 TNC control. 60 ATC with capability of tool change in horizontally and vertically.
A new time-lapse video from 2015 is out showing FERMAT’s gargantuan WRF 160 Heavy z 1600 getting assembled, piece by piece, in Brno, Czech Republic. From a well-machined, sturdy bed rises the largest class of titanic CNC horizontal boring mills, stacked, fastened and fitted with all its intricate parts, into a towering beast that eats cast iron and steel for breakfast.
The frame and the bed are made up of high grade of cast iron in one piece which allows for maximum cutting performance and vibration absorption. The thick casting walls and reinforcement ribs give the machine unsurpassed rigidity and prevent any bending or twisting that may affect machining accuracy. All casting parts had been fully annealed to guarantee long-term accuracy for this class of precision machines. All structure has been done by CAD/CAE analysis.
The FERMAT Company is a professional manufacturer of horizontal milling and boring machines in the Czech Republic. The horizontal milling and boring machines by FERMAT provide the possibility to choose a machine tool with a spindle diameter from 100 to 160 mm. Thanks to a modular manufacturing system, we supply our customers with reliable machines produced and configured according to their needs.
The frame and the bed are made up of high grade of cast iron in one piece which allows for maximum cutting performance and vibration absorption. The thick casting walls and reinforcement ribs give the machine unsurpassed rigidity and prevent any bending or twisting that may affect machining accuracy. All casting parts had been fully annealed to guarantee long-term accuracy for this class of precision machines.
The CNC Rotary Tables T25/ T40/ T50, with table sizes from 2 050 x 2 050 mm (80.7 x 80.7 in) to 3 000 x 3 000 mm (118 x 118 in), can hold heavy workpieces of up to 25 000 kg (55,115 lb)/ 40 000 kg (88,183 lb)/ 50 000 kg (110,231 lb). Even heavier workpieces can be clamped on floor plates or specially designed tables
Universal milling head with automatic indexing 2,5°/2,5° or 1°/1°, automatically attached to the headstock, with quick hydraulic automatic tool clamping and unclamping. The pick-up station must be purchased together with this head. 3,000rpm, Coolant through spindle with max power of 35hp and 1,1010 ft lbs of torque.
"UQ series" architecture was designed to give the machine the utmost rigidity and dynamics, maximizing the working area saving the space requirement. Small medium pieces can also be easily positioned and machined. The excellent visibility of the working area allows the operator to supervise the machining with the highest precision and reliability. The simple design and the easy access to the working area also allow the operator to load and unload the work piece with over-head crane very easily. Its dimensions, in fact, were calculated to make it suitable for the space usually foreseen for this kind of machine tool. The spindle head adapted with direct driven spindle of 12000 rpm.
The 2 CYTEC (GERMAN) axes tilting head with C axis with 800/1300 Nm torque and braking force of 4000 Nm, and swivel speed of 360 degree/sec. A axis with 800/1300 Nm torque and braking system of 4000 Nm and also swivel speed of 260 degree/sec. which can provide high torque of cutting requirement. The spindle temperature is kept constant by use of an oil re-circulate heat exchanger as standard which reduces heat generation. Harmonized temperature between spindle head and machine body assures minimum spindle expansion at high speed rotation in long time continuous use.
The UG800 series is the synthesis of the rising generation of overhead gantry type vertical machining centers. Its performance dynamic is increased by the rigidity of the structure which is manufactured with normalized Meehanite Cast iron, suitably ribbed for extra strength. All casting parts had been fully annealed to guarantee long term accuracy for this precise machine. The FEM design method, it has been possible to obtain structural elements which easily combine the stability of geometrical precision (axis linearity remains well below 10 ?m) with the conspicuous acceleration dynamism of the machining units.
Developed for high performance axial movement by ball / roller guide way, high response on feed system and higher spindle speed with 10000rpm or more. Well arrangement for light alloy material cutting and aluminum application. Y axis available to up to 650mm & X axis available to up from 1200mm thru 1600mm. 48m / min fast feed movement is to provide high response on this field.
Two swing type storages driven in & out by hydraulic device. 90 degree angular head available for auto clamp & unclamp for the horizontal tool. Head protect cover for vertical purpose. Swing type door open/close for the storage. Auto tool exchange arm at the tool magazine side in vertical & horizontal directions. Every 5 degree indexing mechanism on the head stock. Auto head change mechanism. Swing type operator panel moveable in horizontal direction only. Five sides plane software convert whenever head exchange. Maximum tool length can be exchanged in vertical is the same as normal machine spec. However maximum tool length in horizontal can be exchanged will be 390mm
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